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Archive for the ‘spa covers’ Category

Spa & Hot Tub Maintenance

February 20th, 2015 by

image from ThermospasWell hello again, my dear readers; I would have thought this topic would go to one of our more technical writers, but my hot tub was voted as the most well-maintained, and they asked to know my secret! :-)

Flattery will get you everywhere I suppose,  so here I am with some basic spa and hot tub maintenance information. What do you need to know to take care of a spa or hot tub? Read on, dear reader.

 

Care = Prevention

When we talk about spa care and hot tub maintenance, you really are practicing problem prevention.  There are a number of things that are done on a regular basis, regular hot tub maintenance tasks, and then there are those best practices or methods that are used to keep your spa running well, while being energy friendly and safe for pets and children.

 

Spa & Hot Tub Chemical Maintenance

  • Test spa water for pH, chlorine/bromine, alkalinity and calcium levels 2-3x per week.
  • Adjust pH, alkalinity and calcium as needed. Maintain a constant chlorine/bromine level.
  • Clean the spa cartridge filter when the pressure gauge rises 7-8lbs, or 1-3x per month.
  • Set the 24 hr pump timer to run on low speed for a total of 12-18 hours daily.
  • Drain the spa every 3 months to prevent buildup of dissolved solids.
  • Refill the spa using a pre-filter that screws onto a garden hose.
  • Shower before using the spa, and Shock after using the spa.

 

Spa & Hot Tub Equipment Maintenance

  • Spa Covers: Use a spa cover lift, air-out the spa cover 2x per week, clean & condition spa cover 3x per year.
  • Spa Filters: After cleaning allow it to dry fully before reinstalling. Use filter cleaner 2x per year, replace filter every 1-2 years.
  • Spa Pumps: Run on high speed only during use or adding chemicals. Don’t allow pumps to run dry, or with an air-lock, or low water level.
  • Spa Heater: Maintain proper water chemistry and keep a clean cartridge filter to protect your heater element.
  • Spa Cabinet: Protect from direct sun, lawn sprinklers or rain splash around edges. Stain and or seal the surfaces as needed.
  • Spa Shell: Acrylic or plastic spas should be polished when emptied, wood hot tubs require cleaning without chemicals.

 

Saving Money & Energy

  • For daily use, keep the temp at 98°, or 94° if you only use it every 3-4 days.
  • Bump up the temperature to 101° – 104°, and then shower before using spa.
  • Keep your spa cover tightly fitted, and for extra insulation, use a floating foam blanket.
  • For colder areas, add R-30 insulation to poorly insulated spa cabinets.
  • Set the spa timer to operate mostly outside of peak daylight energy use hours.

 

Spa Safety

  • Covered: Don’t forget to always keep the spa tightly covered, with safety clips attached.
  • Locked: Indoor spas should be in locked rooms; lock doors and fences to outside spas.
  • Secure: Be sure that spa drain covers are safe and secure.
  • Spa Rules: Use safety signs and teach children the spa is only used with adult supervision.

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Make a list or set a reminder in your calendar to not forget these important hot tub maintenance tasks. And if you have someone else in your family doing it as a chore, believe me, you better follow up behind them!

I hope I was able to answer all of your questions about taking care of a spa! Leave a comment if you have any other ?’s about hot tub maintenance, or you want more information on any of my tips above!

 

Carolyn Mosby
Hot Tub Works

 

 

12 Inground Spas and Hot Tubs that I Love

January 19th, 2015 by

We spend a lot of time around here talking about portable, above-ground spas and hot tubs, blah-blah-blah. Although there are conveniences related to aboveground spas, there is nothing like stepping down into the warm water of an inground spa.

I have plans for my own inground spa one day, I have the perfect garden setting picked out. Or, I may build it indoors, when I bump-out the master bedroom to put in my dream master bath!

While I’m dreaming of inground spas, and filling up a Pinterest board with design ideas, I thought I would share some of my ideas with you. Not my ideas actually, but here are some pictures of some inground spas that I love, love, love!

1. Inground Spa with sheer waterfall features in a cool master bath design; with a sun glow day lamp, and backlit glass blocks.

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2. Inground acrylic hot tub, set into a wood deck, surrounded in wood coping.

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3. Ooh la la, an inground acrylic spa with slide away floor, (roll up carpet) revealing a secret spa!

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4. Indoor inground spa on a raised platform, allows for easier spa pack equipment access, from outside.

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5. Tiled outdoor inground spa with remote filter and heater. Beautiful stone decking and rocks.

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6. Outdoor inground fiberglass hot tub, surrounded in stone, displaying a Hot Tub Works spa cover!

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7. Inground plaster and tile spa with 28 spa jets. Steps and seats done in bullnose brick, painted and washed.

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8. Kidney shaped inground fiberglass spa, with stacked rock waterfall. Equipment hides under wood panel.

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9. Multi-person inground spa with cascading waterfall and elaborate marble and stone decking. Palm tree!

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10. Inground 10-person spa in concrete and plaster, with automatic pool cover. And a rhinoceros!

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11. Inground fiberglass spa or plunge pool, wrapped in stone and tile. Uses a custom spa cover to retain heat.

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12. Florida room with a semi-inground acrylic hot tub set into a concrete surround, spa pack behind wall fountain.

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How Much do Inground Spas Cost?

It depends on how elaborate your design is, but in most cases, an inground spa will be more than an aboveground spa, which cost in the $5-10,000 range. Inground spas are cheaper when you use a pre-fab drop-in spa shell, of fiberglass or acrylic, and a spa pack. Concrete spas set in the ground require more work to build, from various tradesmen, which can push the cost to $20,000, or more. So then, we can ‘safely’ say that inground spas are about twice as expensive as aboveground spas, especially if you add-on water features and expensive and extensive decking around the spa.

 

XOXO;

Gina Galvin
Hot Tub Works

 

Baby It’s Cold Outside: Winter Hot Tub Tips

December 29th, 2014 by

spa-during-winterFor many spa or hot tub owners, winter is the perfect time to enjoy a hot soak in your outdoor tub. Here in Southern California, the winter temperatures rarely dip below 50°, which hardly qualifies as cold for most of the country.

If you live in colder climates, where 50° would be a winter heat wave, you can safely (and sanely) enjoy your hot tub. In winter, the air is crisper and the stars are brighter, and even if there is snow all around, it’s the perfect time to enjoy your hot tub with family and friends.

Here’s some tips to help enjoy your hot tub, during the holidays, and all through the winter.

 

1. Wear a Hat

For women (or men) with long hair, wearing a hat helps to keep your hair dry, which will help to regulate your body temperature, and prevent catching a chill while using the hot tub. Not only important for keeping your hair dry, we all know that 70% of heat is lost through the top of your head – so break out a ball cap, knitted cap or even your ten gallon Stetson®.

2. Wear Face Moisturizer

Skin cream, or hand lotion will help protect your face from bitter winter winds, which can be drying from low humidity. A layer of moisturizer (or even suncreen) will keep your skin from drying out, and keep the moisture in your skin. It also forms a barrier over your pores, to reduce absorption of spa chemicals that may be released at the surface of the water.

3. Wear Sandals or Slippers

Most outdoor spas are at least 10 steps from the door. And unless you have a red carpet runway from the doorway to the spa, slippers or sandals will help keep your spa clean, and keep your tootsies warm and dry, as you make the mad dash to the hot tub. Surfaces around a spa can also be slippery, so wear something on your feet to keep from becoming a slip and fall statistic.

4. Warm Towels

My favorite spa accessory is a towel warmer, which my wonderful husband gave me (us) as gift on my last birthday. It’s a small box, about the size of a micro-fridge, that holds 2-3 towels, always toasty warm and ready for use. Don’t have a towel warmer? No problem, pop some towels in the dryer beforehand, and store them in a small box just inside the door to the house.

5. Cool Umbrellas

If you have a patio umbrella near the spa, have it ready to pop open in the event of rain or snow. If you wear a hat, you may not need to use an umbrella, but if not, it’s nice to have a large umbrella or small parasol to keep winter weather from raining on your parade. Hold on tight in high winds, and if a rare winter thunderstorm develops, it’s best to head indoors.

6. Hot Drinks

In warmer outside temperatures, nothing is as refreshing as a cool beverage (I like infused waters), to help regulate body temperature. During the winter however, we like to make up a batch of Mexican hot chocolate, and pour it into an insulated coffee carafe, to keep it warm. Coffee mugs are perfect for the liquid chocolate; just be sure not to spill any in the tub!

7. Spa Covers

The colder the weather is outside, the faster your spa will lose heat. Spas without an effective cover will have trouble maintaining the heat during freezing temperatures, and may not recover fast enough after losing ten degrees while the cover is off. If your cover is struggling to keep the heat in, consider that it may be time to buy a new spa cover, and perhaps also investing in a floating spa blanket.

Don’t let the cold weather temperatures drive you indoors! Enjoy your spa or hot tub all year round, just remember to limit your soaks to 20 minutes, and enjoy your soak without alcohol or drugs, which can be dangerous.

 

Carolyn Mosby
Hot Tub Works

 

Stupid Questions about Spa & Hot Tub Covers

September 25th, 2014 by

Ask a Stupid Question DayI’ve heard lots of funny questions about hot tub covers over the years, and in honor of National Ask a Stupid Question Day, which takes place tomorrow – here’s a list of questions and answers about spa covers.

We’ve had a lot of questions about spa covers over the years, none of them actually stupid. So, I challenged a few staff members around here this week to send me their favorite questions about hot tub covers.

This is what we came up with – I hope it’s informational!

 

How much weight do spa covers hold?

That depends on the integrity of two things, the foam density and the strength of the support channel that runs across the fold. Spa covers can crack across the foam panels, or the support channel can become bent when overloaded. We like to brag that our spa covers will hold over a ton (and they will, if you place a large, evenly distributed weight across the top). But if we’re talking about a person or pet standing in a 1 sq ft area, our spa covers will support between 100-200 lbs, depending on the foam density chosen.

What options are there?

Among the basic options, we have 14 colors of marine grade vinyl, skirt length, strap length, weight and density of insulation foam. We also offer a double-wrapped core to protect from moisture, the number one spoiler of spa cover foam, and a continuous heat seal, to prevent heat loss along the fold. New this year are our heavy duty wind straps option.

What type of spa cover do you own?

Currently, I have one of our top of the line spa covers, called The Works, on my own home spa. Over the years, I’ve had better and worse, sometimes taking home mis-ordered spa tops that almost fit my tub. The spa cover I have now is performing beautifully, in it’s fourth year of service.

How long did your last spa cover last?

My very last spa cover was hit by a tree branch during a storm (one day I’ll get around to that gazebo). So, it only lasted me 2 years. I once had a cover that I kept for 10 years, until the vinyl started to split, then one of the panels cracked. If you take care of it with regular cleaning and conditioning, and “air it out” twice per week for an hour, you can expect 5-7 years from a good spa cover, if you don’t get hit with a tree, or carried off in high winds!

Dirty secrets about hot tub covers?

Most are made in Mexico or Canada – is that a dirty secret? How about the vast differences in construction techniques? I have heard of some groups that use flimsy aluminum or pvc support channels, or foam panels with less than the stated density rating. Using cardboard caps on the foam corners, to give the illusion of a thicker core. Not vacuum sealing and heat seaming the foam core, exposing the foam to constant moisture. There are ways to make a cheap spa cover, but we don’t cut corners here.

What are hot tub covers made out of?

They are made with two tapered panels of closed cell foam, wrapped in one or two layers of 6-mil polyethylene. Two or more panels are joined together, both with support channels embedded into the edge of the foam panel to provide rigidity across the center of the tub. The two panels are slid into a custom sewn ‘bag’, which is zipped up tight around the foam cores. The top and skirt material is a marine grade vinyl to resist rain and weather. Materials: Foam, Plastic, Steel, Vinyl, Nylon.

How are spa covers manufactured?

Ancient Chinese Secret! Not really, we are mighty proud of our state of the art design, manufacture and shipping facility. Your spa cover design and manufacturing is computer controlled with specific cad dimensions fed into our foam cutting, and bag sewing machines. Expert technicians vacuum wrap and heat seal the foam cores and insert them into the bag. The seam team sews it up tight, and inspectors run a 27-point drill before it’s boxed up by the shipping department.

What’s the largest spa cover ever made?

We once built a spa cover for a waterpark (read more), that was 10 separate panels, covering an outdoor hot tub that was 20′ diameter! It was quite a job, and expensive as I recall – but, they made their money back in reduced heating costs in 8 months. Not sure if it’s the largest ever made, but the largest we’ve ever done!

How much snow can a spa cover hold?

More than you think. Because it’s spread out over the top of the cover, the weight is evenly distributed. Anything under 24″ shouldn’t be a concern. Even more, if the snow is dry and light. Heavy layers of ice mixed with snow is more of a concern. If you want to remove snow from a spa cover, use a plastic shovel without metal edges.

Do wild animals damage spa covers?

Bears seem to be attracted to some particular scents contained in spa foam. We’ve done a post (with pics!) on the topic. This is very rare, and it’s never happened to one of our hot tub covers – every since we began infusing them with shark scent!

What’s the worst thing you can do to your spa cover?

The worst thing you can do to a spa cover….? Is use it as a stage, or clean it with automotive care products. Or take it on the water, for some stand-up Hot Tub Cover Boarding

Pitfalls to avoid with hot tub covers?

High Winds can fling a spa cover halfway across the county! Keep it secured. Make sure that the roof eave or gutters don’t drain directly onto your spa cover, and if you have more than a few hours per day of direct sun, put up some shading. When ordering, don’t guess at dimension, but run a measuring tape. Use a cover lifter, a lot of damage is caused by not using one – usually someone falls into the cover when it’s leaning up against a wall. Crack!

Sad stories about hot tub covers?

There are plenty of sad stories about not using a spa or hot tub cover. Preventing access of small children to hot tubs is one of the best features of a spa cover. When properly affixed, they can be an effective barrier, but when they are not used properly…

Do I really need a hot tub cover lift?

Yes, not only to save your back, but to prevent injury to the spa cover. Moving an awkward and wet spa cover around is not easy. And when they are not stored up and out of the way on a spa cover lifter, they tend to get damaged, especially at parties. They also may not be positioned optimally for drying, as they are when folded over a spa lifter arm.

Hot tub cover accessories?

Aside from cleaning and conditioning chemicals, some other nifty spa cover accessories are the Cover Cap, and the Heavy Duty Wind Straps. Floating spa blankets are an accessory worth looking at, to protect your spa cover from excess heat and moisture.

 

- Jack

 

Autumn is Here – is your Spa Cover Ready?

September 11th, 2014 by

spa-cover-enemieThe weather is cooling down, and leaves are already falling. And, if you thought last year was snowy and cold, NOAA has put out an official El Niño watch, which will bring more snow, rain and generally colder weather than usual.

Autumn is the time of year when our customers get their spas and hot tubs ready for winter – in fact, it’s our busiest time of year for spa covers!

And Hot Tub Works is not alone in that regard. According to our trade association and other industry sources, spa cover sales soar during fall, as the swim season ends and hot tub season begins.

I say bring it on! We have planned for the onslaught by hiring extra help for our ‘seam team’, and stocking up on bolts of 30 oz. marine grade vinyl and truckloads of high density foam. Our warehouse chief is interviewing daily for an increase in staff, and our call center is all hands on deck, ready to handle over 1000 calls per day.

So, we’re ready, but my question to you - is your spa cover ready?

 

Most hot tub covers last about 5 years; longer if they are protected from the elements and given certain care like cleaning and conditioning and regular time-off the tub, when they can shed some of the moisture and heat that they dutifully retain 24 hours per day, 7 days per week. Other products to protect your spa cover include Heavy Duty Wind Straps, Floating Spa Blankets and Spa Cover Liftersspa-cover-caps

For the most protection from winter’s worst, consider buying a Spa Cover Cap. Yep, it’s a cover for the spa cover – kind of ridiculous to think about I know, but nothing keeps your spa top cleaner and drier.

It’s been said that using a spa cover cap can double the life of your spa cover. I don’t know if I’d go that far – but there is a grain of truth to everything, I suppose.

 

69-ford-galaxieThe problem is, like most good things – is that you have to use it for it to help. Doesn’t do a bit of good laying in a rumpled pile next to the spa. Kind of like the car cover I bought back in ’03, which was going to preserve my old Galaxie, if not outright restore her. I think I used it twice, maybe three times, until a big wind blew it out into the cow pasture, and well, I wasn’t going out in that minefield to retrieve it. I like to think that it’s become a nice shelter for a family of deer.

 

Back to the matter at hand, if your spa cover has suffered a bit over the summer. If the vinyl is beginning to thin, maybe a crack across the panel panel insert, or if you start to see steam seeping out the sides of your hot tub cover – it may be time for a new one. You won’t be alone – we plan on providing over 50,000 spa covers between now and the end of the year – shipping them all around the country, from Sarasota to Seattle; from Needles to Nantucket.

Hot tub covers can be ordered online, by fax, email or if you prefer the old fashioned way – give one of our spa cover specialists a call. If you’ve ordered from us before, as over half of our customers have – just let us know you need a replacement spa cover, and we’ll pull up your previous order and start the ball rolling.

Order a new spa cover today – before old El Niño turns ugly!

 

- Jack

 

Hot Tubs & Spas: Cutting Energy Costs

August 21st, 2014 by

green-spa-2There are an estimated 3.5 million spas and hot tubs in the United States, about half a million in California alone! Each spa can use around 2500 kWh of energy per year – that’s almost 9 Billion Kilowatt hours!

This has caused various state and federal energy agencies to look closely at the way spas and hot tubs are designed, and how this affects their energy consumption. Several studies have been done in the last ten years, and they give us a good idea of where manufacturers and citizens can save energy around a spa or hot tub.

From a study commissioned by PG&E, for instance, we know that there are measures that can improve spa efficiency by up to 40% for spas of average to low efficiency. States with scarce power supplies (like California), are very interested in reducing demand on the grid.

The study aforementioned was responsible, in 2006 for the insertion of spas and hot tub standards being inserted into Title 20, California’s energy saving initiative. This set efficiency standards for new spas and hot tubs, similar to the cafe standards, which mandate minimum mpg for automobile manufacturers.

The standards have been revised and tweaked, and as a result of more research we now know more about how spas and hot tubs use energy. Here’s what we’ve learned:

 

Top 5 ways to Reduce Hot Tub Energy Costs

1a LIGHTS: Starting the list are our spa light or lights. Using LED lights, with a consumption around 3 watts, beats out halogen or other bulbs as the way to go. Most new spas are entirely LED, with some exception. Older spas can retrofit to use LED bulbs, in some cases without changing the light housing, or replace with a spa light kit. If your spa light does not have an auto shut off, install an indicator light in the circuit that you can see from the house, to keep off when not being used.

Possible Energy Savings: 5-10%

 

2aCONTROLS: Smarter control systems are now possible, with pumps that have a dozen programmable speeds, and timer clocks that allow you to optimize energy usage with multiple run times, programmed for your usage patterns, and taking advantage of cheaper off peak energy. Most spas are programmable, even if they have a mechanical time clock – but many people fail to optimize it.

It takes a lot of energy to start the pump motor and heater, extra amps aid in the starting-up, so although many daily on-off cycles are good, too many can be too much. For your spa, Experiment by reducing the hours, to find a sweet spot where the water quality or temperature won’t suffer, and you can cut energy costs. You don’t need to run it 24 hours a day!

Run the pump(s) less during the day, to avoid peak usage hours. My spa pump mostly runs on low speed, but it takes a long break in the morning and then another mid-afternoon siesta.

If you have two pumps, you have one smaller circulation pump, and a larger jet pump. Experimenting with run times on these can also result in savings.

Possible Energy Savings:  10-20%

 

3aPUMP: Running your pumps less helps yes, but for those spas out there with the 20 year old pumps, or the single speed pumps, or the pumps that suddenly disabled their low speed, or the failed circulation pump that was never replaced. I’m talking to you!

Replacing with the most current spa pumps will give you a boost in economy with a more energy efficient motors used nowadays. Side discharge pumps also have a boost in efficiency over center discharge.

Possible Energy Savings: 10-20%

 

4aCOVER: Your spa cover can either be saving you money, or costing you money. If you can see steam creeping out of the edges of it, or if your cover has taken on water, it’s not holding the heat in like it should.

The heat retention in a spa cover has to do with 3 things, the density of the foam, the thickness of the foam and the foam core wrap or seal. Although we offer a 1.5lb spa cover, a 2.0 foam density is best for holding heat in, with a taper of 3 to 5 inches at least. And when you order your next replacement spa cover, go for the options of the double wrapped foam core and the continuous heat seal – worthy add-ons that will save heat and protect your core from moisture.

Possible Energy Savings: 15-20%

 

5aINSULATION: And now, drum roll please – the most significant thing you can do to increase your spa or hot tub energy efficiency is to make sure your tub is well insulated underneath and around the sides. There are many portable spas that have virtually no underside foaming, and have a thin sheet of padding on the inside of the  cabinet walls. Hot tubs, true wooden tubs don’t normally have any insulation around the outside and can be extremely inefficient, which is why most are heated on demand, and not kept hot.

You can increase your spa’s efficiency by stuffing bats of fiberglass insulation everywhere you can under the spa, with the exception of the air space around the spa equipment. You can also use spray foam to fill in gaps, and eliminate air spaces and gaps – but it would be easier to use removable insulation, especially for future access to pipes or jets around the spa.

Possible Energy Savings: 25-30%

 

Other things you can do to prevent heat loss include:

  1. Build wind blocks around outdoor spas
  2. Use a floating spa cover in addition to your regular spa cover
  3. Avoid using the air blower, which cools the water
  4. Turn down the heat if you won’t be using the spa for a week or more
  5. Replace the cover promptly after using the spa

 

Happy Hot Tubbin’!

Daniel Lara
Hot Tub Works

 

Cut Spa Heating Costs with this One Weird Tip!

August 7th, 2014 by

one-weird-tip-too

 

OK, I don’t know if you’ve seen those adsense ads that promise Lose belly fat with this one weird tip! They seem to be following me around, but I like my belly just the way it is, thank you.

It’s become sort of a meme, this “one weird tip” idea – it makes me chuckle just a bit, so I had to use it in the title.

The problem with One Weird Tip blog posts, is that they tend to be rather short. There is, after all, only one tip.

 

 

Cut Hot Tub Heating Costs …with this one weird tip!

pink-insulation

Insulate your Spa!

Huh? Add home insulation underneath your spa, to seal up air gaps and hold the heat in your spa!

It’s an inexpensive way to add more R-value to your spa or hot tub. And it’s so easy to install, just tack it to the inside of the cabinet, lay it on the ground, tape it to the spa shell or just stuff it in there! Just keep it away from your spa pak and other equipment.

How much you need depends on how cold your climate is. If you live in southern California, like me, very little is needed, but if your spa is up north, you’ll need more.

 

Home Insulation is sold at every home store and hardware so it’s easy to obtain for a good price. The selection is absolutely dizzying, sold in many different sizes, in rolls or ‘bats’, and in several R-value ratings, from R-13 (shown) up to R-38.

Even one roll of the cheapest, lowest R-value insulation will increase your spa efficiency! Most heat loss on a spa is out of the sides and bottom, while covered with a good spa cover, of course.

denim-insulationIf you buy the fiberglass insulation, it comes faced (with a paper backing) or unfaced. Unfaced can make you itch like crazy if you aren’t wearing long sleeves and gloves. You could also use rigid insulation, those pink boards, to line the inside of your spa cabinet. Or, you could buy a spray foam kit, and spray every nook and cranny with expanding foam. Some stores carry insulation made from denim, or recycled textiles, if you want to use a natural insulation product.

 

For those of you with a fully foamed spa, where spray foam was injected to completely encase the spa shell in foam, I suppose my one weird tip is not much use. So here’s another weird tip, just for you! Use a floating foam spa blanket, to reduce evaporation and heat loss by creating another barrier between the water and the spa cover.

 

Weird, huh?

 

XOXO;

Gina Galvin
Hot Tub Works

 

Spa & Hot Tub Information for Realtors

July 14th, 2014 by

home-for-sale-with-hot-tubLocal area Realtors have come to my husband and me for years, to perform hot tub integrity inspections, or to remove spas from homes being sold.

Surprisingly, very few people take their hot tub with them when they move, even though most are portable.

Listing a home with a hot tub or spa can be good or bad – good if it’s a beautiful, fairly new spa in a great location, but bad if run-down; in need of some TLC.

Some wise realtors may ask the seller to remove the spa if in very bad condition, while other spas can be spruced up with a new spa cover, and a quick coat of stain on the cabinet.

 

spa-movingMoving a Spa: Most moving companies can handle the transfer, although folks moving locally may use a local spa company with special dollies and trailers to transport it, who then can also hook up the spa at the new location, if proper power is available. Moving a spa usually costs $400-$600, depending on the size of the tub and the distance being transferred, more if electrical work is needed.

Removing a Spa: The same spa service companies can be called for a removal price. If the spa is in good condition, they may even remove it for free, if they are in the business of refurbishing and reselling used spas. If not, the cost for removal to a landfill should be less than the cost to move a spa to a new location, which any junk removal company can do.

When a spa or hot tub conveys with a home sale, it has to be clean, hot and in full working order to be an asset to the home.

[] Spa pump(s) should operate on command, and be fairly quiet.
[] If equipped, blowers should operate on command; and be fairly quiet.
[] The water should be 104°, hot and steamy when the cover is lifted.
[] The water quality should appear clean and clear.
[] Cabinet, cover and interior surfaces should be clean and bright.
[] Inspect electrical connections and look for any leaks or puddles.

Other advanced features that you may find on late model spas include small waterfalls, lighting and music. Some even have small televisions that pop up from beneath the cabinet.

If the seller is not occupying the home, you can arrange for a pool or spa service company, or your knowledgeable handyman, to clean and maintain the spa water. A basic spa service call would include: spa-repair-forum-guy

[] cleaning the spa filter
[] cleaning the spa
[] testing the chemistry
[] balancing chemistry
[] adding sanitizer
[] checking heater, blower
[] adding water if needed
[] Securing the spa cover
[] Report any problems

When a spa or hot tub conveys with a home sale, the buyers may want to know that an average spa uses $100-$200 per year in electricity, $100 per year in chemicals, and another $100 per year for replacement of spa covers or spa filters, and the occasional, hopefully rare spa component repair. Total ownership costs for a spa or hot tub should average around $300-$400 per year.

What’s the difference between a spa or a hot tub? Well, we wrote an entire blog post on the topic, but basically, a hot tub is a wood structure with a simple bench and a few jets. A spa is an acrylic or fiberglass tub or shell, with a blower, and multiple jets, some with as many as 90 jets!

A word on the spa cover. An ugly spa cover really makes the entire spa look junky and funky. Insulated spa covers can last 5-7 years before needing replacement at $300-$500. A spa cover in good condition will fit the spa well, and attach to the cabinet or floor via locking strap clips. It should not be waterlogged, or excessively heavy, nor have any tears in the material, on the outside or underside of the cover.

Dull & ugly spa covers can be spruced up with our spa cover cleaners and conditioners, to like-new condition. Covers that are broken, waterlogged or torn can be replaced quickly using our online spa cover order page.

One more tip – if the spa pump or heater is not working, it may be better to drain the spa, if it cannot or will not be repaired. Then gives buyers the option to ask for spa repair or removal before closing, or take it in as-is condition.

When Should a Realtor Advise a Seller to Renovate or Remove the Spa?

:-) Here’s some examples of when you might want to have that conversation – from uglyhousephotos.com

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ugly-spa

Carolyn Mosby
Hot Tub Works

 

Hot Tub Covers – Design & Manufacture

June 26th, 2014 by

three_simple_gears_turning_300_wht_14495 - image from PMThe design and manufacture of hot tub covers has come a long way since the early days. Hot Tub Works is proud to use a fully computerized design, cutting and sewing process to ensure that covers are made to exact dimensions.

But computers can’t do it all, we tried computerized stitching, and you know what? Our seam team does a better and faster job. And our designers double check all designs before it is sent into production. In other areas of production, we have other vital team members that perform precise functions, as your new hot tub cover moves through our state of the art assembly line.

From design and layout, to boxing for shipment, we have used the Kaizen method of continuous improvement to fine tune every step of the process. If you’re interested in how we do it ~ how we make America’s most popular hot tub cover, and do it with the highest marks for customer satisfaction ~ read on.

ORDER PROCESSING

htw-order-processingWhether you are ordering online, or filling out our spa cover dimensions form, or just calling us with dimensions and some information about your spa, your order begins with our experienced team of cover techs – who know all the pitfalls of spa cover ordering, and have a process to root out errors – even if your dimensions are wrong!

Our order team can process over 250 spa cover orders per day! We’ve recently added yet another team member in this dept. (10 people now!) to help customers with order placement. They carefully check each order and confirm all details before forwarding your spa cover onto our production team.

 

PRODUCTION CONTROL

production-control-htwIn Production Control, our hot tub cover designers take the measurements and information about the spa, along with all of the specifications for the cover design and feed it into our CAD program. A CAD file is produced which is the digital design of your spa cover. using computerized design, we are able to send the measurements to our cutting machines, which begins our manufacturing process.

 

MANUFACTURING

htw-foam-roomThe CAD file is first sent to the Foam Room. Our technicians load the proper size, thickness and weight onto the cutting machine, which verifies the correct foam core is being used. The computerized cutting table quickly cuts the foam into the exact shape specified by the CAD file, with a least amount of waste possible. After the foam is cut and tagged with the manuf. number, it rolls down the line to be reinforced with a steel channel, and then vacuum-sealed. Wrapped in one or two layers of 6-mil vinyl sheeting, the ends are double heat welded, and then the air is sucked out, resulting in a super snug plastic barrier around the foam core, which prevents tears or rips, and locks out moisture.

htw-vinyl-room-Next, the CAD file is sent to the Vinyl Room. Technicians choose the correct color vinyl, and lay the bolt on the feeding machine. As it rolls out across the table, the vinyl is inspected for any imperfections before the automated cutting machine carves a quick and correct cut, in just the exact size. The vinyl is tagged with the same manufacturing number as the foam, and the vinyl heads to the Sewing Room.

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In the Sewing Room, our seam team takes pride in the quality of their stitches, between top and side panels, skirts, handles, zipper and scrim. With over 25 seamers in this department, it’s one of the largest (and noisiest). Besides sewing the ‘bag‘ for the foam cores, there are 27 different reinforcement points that are stitched up tight by the seam team. With the integration of the original CAD file prompting the sewing machines and seamers, we have the most state of the art sewing room in the business.

 

htc-ca-cover-inspectionsOnto the Assembly Room! In here, we ‘marry’ the vacuum-sealed foam cores with the vinyl bag and zip up the reinforced edge. Now, two quality control inspectors view every spa cover from all angles, making 24 different quality checks on every cover. After the cover is certified as ready to ship, it makes a short trip via rolling cart to the packing and shipping area.

 

SHIPPING

semi_pull_into_warehouse_anim_150_wht_14384In the Shipping Room our team packs your cover in a heavy gauge plastic, and then slides the cover into a right sized box, choosing one of 30 different box sizes we stock. Once it’s boxed up, it’s ready to go, and is immediately weighed and labeled for shipment, and rolled down the gangway for one of our 3 daily pick-ups.

 

~ The manufacturing process for spa covers seems complicated, but we have it down to a science of efficiency. But that’s not our only secret – people love working here. We try hard to create a low-pressure manufacturing environment. We don’t bonus our teams on increasing production, we bonus them on reducing mistakes, material waste and accidents.

Here’s a video of our hot tub cover factory, if you want to really see how the best hot tub covers are made!

 

 

- Jack

 

Outdoor Spa Covers – Indoor Spa Covers

June 16th, 2014 by

indoor-spa-covers-inground-spa-coversWelcome back class, we have another distinction to make in the use of spa and hot tub lexicon. My last post detailed the differences between a spa, a hot tub and a Jacuzzi, and this time around we look at the distinct differences in design and construction for indoor spa covers, and inground spa covers.

The first thing you have to know is that an ASTM safety standard is the same for indoor or outdoor spa covers. There are a half-dozen ways to make a cheap spa cover, but if you want to sell ASTM spa covers, you have to follow the standard. You can’t make an indoor spa cover less strong, or make it without safety straps to buckle it down.

We could make an “indoor spa cover‘ with lower weight and density of foam, or a thinner grade of vinyl, but we make all of our covers to meet the ASTM standard, and provide the best durability.

But there are a few distinct differences between an indoor and outdoor spa or hot tub covers.

SKIRT LENGTH

The skirt is the flap of material that hangs down from the edge of the spa cover. Most indoor spas will still have a lip, if an acrylic tub was placed in the floor. Order a skirt length based on the measurement from the spa lip to the floor. Other spas may have the floor cantilevered over the edge of the spa, in which case a skirt length of 0.0″ can be ordered.

FOAM PANELS

In a true indoor hot tub or spa, (not a screened porch), but if you have a climate controlled room, and excellent insulation around the shell of the hot tub, you could buy a spa cover that has thinner foam panel inserts, of a lighter weight. Because your spa cover won’t have to contend with sub zero temperatures, an easier to manipulate, lighter weight spa top can be used. This can save up to $250 on your spa cover cost.

The taper of the foam panels is really not necessary for rain run-off on an indoor spa, so a flat cover could be used on an indoor spa. However, all of our foam panels are cut with a taper, thicker in the middle, thinner on the edge – to provide extra strength where it’s needed most, along the center fold of the cover.

SAFETY STRAPS

The safety straps that are used to buckle the spa cover to the spa cabinet are very important, to keep the cover in place during high winds, and to help keep children out of the spa without an adult around. For indoor spa covers, keeping them from being pushed or lifted, they should be strapped in place with the safety straps. Drill a small 1/4″ hole in the deck, and use an anchor to hold the screw for the strap clip. Spas at ground level present a particular safety challenge, especially if the hot tub room or area is not locked and monitored at all times.

INDOOR SPA COVER LIFTERS

Another distinction is that many spa cover lifters cannot be used for a spa cover that is laying on ground level. And bending over to fold, lift and carry an indoor spa cover is a real drag. Inground spa covers can use the Cover Valet to secure the fulcrum plates to a wood or concrete deck, but read the instructions first!

So, bottom line is ~ we don’t sell an indoor spa cover, or an inground spa cover, but you can order a cover without a skirt around the edge, and you could go thinner if you prefer. I would also recommend a floating foam spa blanket for indoor spas, to reduce evaporation indoor spaces.

 

XOXO;

Gina Galvin
Hot Tub Works