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Archive for the ‘spa covers’ Category

Autumn is Here – is your Spa Cover Ready?

September 11th, 2014 by

spa-cover-enemieThe weather is cooling down, and leaves are already falling. And, if you thought last year was snowy and cold, NOAA has put out an official El Niño watch, which will bring more snow, rain and generally colder weather than usual.

Autumn is the time of year when our customers get their spas and hot tubs ready for winter – in fact, it’s our busiest time of year for spa covers!

And Hot Tub Works is not alone in that regard. According to our trade association and other industry sources, spa cover sales soar during fall, as the swim season ends and hot tub season begins.

I say bring it on! We have planned for the onslaught by hiring extra help for our ‘seam team’, and stocking up on bolts of 30 oz. marine grade vinyl and truckloads of high density foam. Our warehouse chief is interviewing daily for an increase in staff, and our call center is all hands on deck, ready to handle over 1000 calls per day.

So, we’re ready, but my question to you - is your spa cover ready?

 

Most hot tub covers last about 5 years; longer if they are protected from the elements and given certain care like cleaning and conditioning and regular time-off the tub, when they can shed some of the moisture and heat that they dutifully retain 24 hours per day, 7 days per week. Other products to protect your spa cover include Heavy Duty Wind Straps, Floating Spa Blankets and Spa Cover Liftersspa-cover-caps

For the most protection from winter’s worst, consider buying a Spa Cover Cap. Yep, it’s a cover for the spa cover – kind of ridiculous to think about I know, but nothing keeps your spa top cleaner and drier.

It’s been said that using a spa cover cap can double the life of your spa cover. I don’t know if I’d go that far – but there is a grain of truth to everything, I suppose.

 

69-ford-galaxieThe problem is, like most good things – is that you have to use it for it to help. Doesn’t do a bit of good laying in a rumpled pile next to the spa. Kind of like the car cover I bought back in ’03, which was going to preserve my old Galaxie, if not outright restore her. I think I used it twice, maybe three times, until a big wind blew it out into the cow pasture, and well, I wasn’t going out in that minefield to retrieve it. I like to think that it’s become a nice shelter for a family of deer.

 

Back to the matter at hand, if your spa cover has suffered a bit over the summer. If the vinyl is beginning to thin, maybe a crack across the panel panel insert, or if you start to see steam seeping out the sides of your hot tub cover – it may be time for a new one. You won’t be alone – we plan on providing over 50,000 spa covers between now and the end of the year – shipping them all around the country, from Sarasota to Seattle; from Needles to Nantucket.

Hot tub covers can be ordered online, by fax, email or if you prefer the old fashioned way – give one of our spa cover specialists a call. If you’ve ordered from us before, as over half of our customers have – just let us know you need a replacement spa cover, and we’ll pull up your previous order and start the ball rolling.

Order a new spa cover today – before old El Niño turns ugly!

 

- Jack

 

Hot Tubs & Spas: Cutting Energy Costs

August 21st, 2014 by

green-spa-2There are an estimated 3.5 million spas and hot tubs in the United States, about half a million in California alone! Each spa can use around 2500 kWh of energy per year – that’s almost 9 Billion Kilowatt hours!

This has caused various state and federal energy agencies to look closely at the way spas and hot tubs are designed, and how this affects their energy consumption. Several studies have been done in the last ten years, and they give us a good idea of where manufacturers and citizens can save energy around a spa or hot tub.

From a study commissioned by PG&E, for instance, we know that there are measures that can improve spa efficiency by up to 40% for spas of average to low efficiency. States with scarce power supplies (like California), are very interested in reducing demand on the grid.

The study aforementioned was responsible, in 2006 for the insertion of spas and hot tub standards being inserted into Title 20, California’s energy saving initiative. This set efficiency standards for new spas and hot tubs, similar to the cafe standards, which mandate minimum mpg for automobile manufacturers.

The standards have been revised and tweaked, and as a result of more research we now know more about how spas and hot tubs use energy. Here’s what we’ve learned:

 

Top 5 ways to Reduce Hot Tub Energy Costs

1a LIGHTS: Starting the list are our spa light or lights. Using LED lights, with a consumption around 3 watts, beats out halogen or other bulbs as the way to go. Most new spas are entirely LED, with some exception. Older spas can retrofit to use LED bulbs, in some cases without changing the light housing, or replace with a spa light kit. If your spa light does not have an auto shut off, install an indicator light in the circuit that you can see from the house, to keep off when not being used.

Possible Energy Savings: 5-10%

 

2aCONTROLS: Smarter control systems are now possible, with pumps that have a dozen programmable speeds, and timer clocks that allow you to optimize energy usage with multiple run times, programmed for your usage patterns, and taking advantage of cheaper off peak energy. Most spas are programmable, even if they have a mechanical time clock – but many people fail to optimize it.

It takes a lot of energy to start the pump motor and heater, extra amps aid in the starting-up, so although many daily on-off cycles are good, too many can be too much. For your spa, Experiment by reducing the hours, to find a sweet spot where the water quality or temperature won’t suffer, and you can cut energy costs. You don’t need to run it 24 hours a day!

Run the pump(s) less during the day, to avoid peak usage hours. My spa pump mostly runs on low speed, but it takes a long break in the morning and then another mid-afternoon siesta.

If you have two pumps, you have one smaller circulation pump, and a larger jet pump. Experimenting with run times on these can also result in savings.

Possible Energy Savings:  10-20%

 

3aPUMP: Running your pumps less helps yes, but for those spas out there with the 20 year old pumps, or the single speed pumps, or the pumps that suddenly disabled their low speed, or the failed circulation pump that was never replaced. I’m talking to you!

Replacing with the most current spa pumps will give you a boost in economy with a more energy efficient motors used nowadays. Side discharge pumps also have a boost in efficiency over center discharge.

Possible Energy Savings: 10-20%

 

4aCOVER: Your spa cover can either be saving you money, or costing you money. If you can see steam creeping out of the edges of it, or if your cover has taken on water, it’s not holding the heat in like it should.

The heat retention in a spa cover has to do with 3 things, the density of the foam, the thickness of the foam and the foam core wrap or seal. Although we offer a 1.5lb spa cover, a 2.0 foam density is best for holding heat in, with a taper of 3 to 5 inches at least. And when you order your next replacement spa cover, go for the options of the double wrapped foam core and the continuous heat seal – worthy add-ons that will save heat and protect your core from moisture.

Possible Energy Savings: 15-20%

 

5aINSULATION: And now, drum roll please – the most significant thing you can do to increase your spa or hot tub energy efficiency is to make sure your tub is well insulated underneath and around the sides. There are many portable spas that have virtually no underside foaming, and have a thin sheet of padding on the inside of the  cabinet walls. Hot tubs, true wooden tubs don’t normally have any insulation around the outside and can be extremely inefficient, which is why most are heated on demand, and not kept hot.

You can increase your spa’s efficiency by stuffing bats of fiberglass insulation everywhere you can under the spa, with the exception of the air space around the spa equipment. You can also use spray foam to fill in gaps, and eliminate air spaces and gaps – but it would be easier to use removable insulation, especially for future access to pipes or jets around the spa.

Possible Energy Savings: 25-30%

 

Other things you can do to prevent heat loss include:

  1. Build wind blocks around outdoor spas
  2. Use a floating spa cover in addition to your regular spa cover
  3. Avoid using the air blower, which cools the water
  4. Turn down the heat if you won’t be using the spa for a week or more
  5. Replace the cover promptly after using the spa

 

Happy Hot Tubbin’!

Daniel Lara
Hot Tub Works

 

Cut Spa Heating Costs with this One Weird Tip!

August 7th, 2014 by

one-weird-tip-too

 

OK, I don’t know if you’ve seen those adsense ads that promise Lose belly fat with this one weird tip! They seem to be following me around, but I like my belly just the way it is, thank you.

It’s become sort of a meme, this “one weird tip” idea – it makes me chuckle just a bit, so I had to use it in the title.

The problem with One Weird Tip blog posts, is that they tend to be rather short. There is, after all, only one tip.

 

 

Cut Hot Tub Heating Costs …with this one weird tip!

pink-insulation

Insulate your Spa!

Huh? Add home insulation underneath your spa, to seal up air gaps and hold the heat in your spa!

It’s an inexpensive way to add more R-value to your spa or hot tub. And it’s so easy to install, just tack it to the inside of the cabinet, lay it on the ground, tape it to the spa shell or just stuff it in there! Just keep it away from your spa pak and other equipment.

How much you need depends on how cold your climate is. If you live in southern California, like me, very little is needed, but if your spa is up north, you’ll need more.

 

Home Insulation is sold at every home store and hardware so it’s easy to obtain for a good price. The selection is absolutely dizzying, sold in many different sizes, in rolls or ‘bats’, and in several R-value ratings, from R-13 (shown) up to R-38.

Even one roll of the cheapest, lowest R-value insulation will increase your spa efficiency! Most heat loss on a spa is out of the sides and bottom, while covered with a good spa cover, of course.

denim-insulationIf you buy the fiberglass insulation, it comes faced (with a paper backing) or unfaced. Unfaced can make you itch like crazy if you aren’t wearing long sleeves and gloves. You could also use rigid insulation, those pink boards, to line the inside of your spa cabinet. Or, you could buy a spray foam kit, and spray every nook and cranny with expanding foam. Some stores carry insulation made from denim, or recycled textiles, if you want to use a natural insulation product.

 

For those of you with a fully foamed spa, where spray foam was injected to completely encase the spa shell in foam, I suppose my one weird tip is not much use. So here’s another weird tip, just for you! Use a floating foam spa blanket, to reduce evaporation and heat loss by creating another barrier between the water and the spa cover.

 

Weird, huh?

 

XOXO;

Gina Galvin
Hot Tub Works

 

Spa & Hot Tub Information for Realtors

July 14th, 2014 by

home-for-sale-with-hot-tubLocal area Realtors have come to my husband and me for years, to perform hot tub integrity inspections, or to remove spas from homes being sold.

Surprisingly, very few people take their hot tub with them when they move, even though most are portable.

Listing a home with a hot tub or spa can be good or bad – good if it’s a beautiful, fairly new spa in a great location, but bad if run-down; in need of some TLC.

Some wise realtors may ask the seller to remove the spa if in very bad condition, while other spas can be spruced up with a new spa cover, and a quick coat of stain on the cabinet.

 

spa-movingMoving a Spa: Most moving companies can handle the transfer, although folks moving locally may use a local spa company with special dollies and trailers to transport it, who then can also hook up the spa at the new location, if proper power is available. Moving a spa usually costs $400-$600, depending on the size of the tub and the distance being transferred, more if electrical work is needed.

Removing a Spa: The same spa service companies can be called for a removal price. If the spa is in good condition, they may even remove it for free, if they are in the business of refurbishing and reselling used spas. If not, the cost for removal to a landfill should be less than the cost to move a spa to a new location, which any junk removal company can do.

When a spa or hot tub conveys with a home sale, it has to be clean, hot and in full working order to be an asset to the home.

[] Spa pump(s) should operate on command, and be fairly quiet.
[] If equipped, blowers should operate on command; and be fairly quiet.
[] The water should be 104°, hot and steamy when the cover is lifted.
[] The water quality should appear clean and clear.
[] Cabinet, cover and interior surfaces should be clean and bright.
[] Inspect electrical connections and look for any leaks or puddles.

Other advanced features that you may find on late model spas include small waterfalls, lighting and music. Some even have small televisions that pop up from beneath the cabinet.

If the seller is not occupying the home, you can arrange for a pool or spa service company, or your knowledgeable handyman, to clean and maintain the spa water. A basic spa service call would include: spa-repair-forum-guy

[] cleaning the spa filter
[] cleaning the spa
[] testing the chemistry
[] balancing chemistry
[] adding sanitizer
[] checking heater, blower
[] adding water if needed
[] Securing the spa cover
[] Report any problems

When a spa or hot tub conveys with a home sale, the buyers may want to know that an average spa uses $100-$200 per year in electricity, $100 per year in chemicals, and another $100 per year for replacement of spa covers or spa filters, and the occasional, hopefully rare spa component repair. Total ownership costs for a spa or hot tub should average around $300-$400 per year.

What’s the difference between a spa or a hot tub? Well, we wrote an entire blog post on the topic, but basically, a hot tub is a wood structure with a simple bench and a few jets. A spa is an acrylic or fiberglass tub or shell, with a blower, and multiple jets, some with as many as 90 jets!

A word on the spa cover. An ugly spa cover really makes the entire spa look junky and funky. Insulated spa covers can last 5-7 years before needing replacement at $300-$500. A spa cover in good condition will fit the spa well, and attach to the cabinet or floor via locking strap clips. It should not be waterlogged, or excessively heavy, nor have any tears in the material, on the outside or underside of the cover.

Dull & ugly spa covers can be spruced up with our spa cover cleaners and conditioners, to like-new condition. Covers that are broken, waterlogged or torn can be replaced quickly using our online spa cover order page.

One more tip – if the spa pump or heater is not working, it may be better to drain the spa, if it cannot or will not be repaired. Then gives buyers the option to ask for spa repair or removal before closing, or take it in as-is condition.

When Should a Realtor Advise a Seller to Renovate or Remove the Spa?

:-) Here’s some examples of when you might want to have that conversation – from uglyhousephotos.com

ugly-spa-1 ugly-spa-2 ugly-spa-3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ugly-spa

Carolyn Mosby
Hot Tub Works

 

Hot Tub Covers – Design & Manufacture

June 26th, 2014 by

three_simple_gears_turning_300_wht_14495 - image from PMThe design and manufacture of hot tub covers has come a long way since the early days. Hot Tub Works is proud to use a fully computerized design, cutting and sewing process to ensure that covers are made to exact dimensions.

But computers can’t do it all, we tried computerized stitching, and you know what? Our seam team does a better and faster job. And our designers double check all designs before it is sent into production. In other areas of production, we have other vital team members that perform precise functions, as your new hot tub cover moves through our state of the art assembly line.

From design and layout, to boxing for shipment, we have used the Kaizen method of continuous improvement to fine tune every step of the process. If you’re interested in how we do it ~ how we make America’s most popular hot tub cover, and do it with the highest marks for customer satisfaction ~ read on.

ORDER PROCESSING

htw-order-processingWhether you are ordering online, or filling out our spa cover dimensions form, or just calling us with dimensions and some information about your spa, your order begins with our experienced team of cover techs – who know all the pitfalls of spa cover ordering, and have a process to root out errors – even if your dimensions are wrong!

Our order team can process over 250 spa cover orders per day! We’ve recently added yet another team member in this dept. (10 people now!) to help customers with order placement. They carefully check each order and confirm all details before forwarding your spa cover onto our production team.

 

PRODUCTION CONTROL

production-control-htwIn Production Control, our hot tub cover designers take the measurements and information about the spa, along with all of the specifications for the cover design and feed it into our CAD program. A CAD file is produced which is the digital design of your spa cover. using computerized design, we are able to send the measurements to our cutting machines, which begins our manufacturing process.

 

MANUFACTURING

htw-foam-roomThe CAD file is first sent to the Foam Room. Our technicians load the proper size, thickness and weight onto the cutting machine, which verifies the correct foam core is being used. The computerized cutting table quickly cuts the foam into the exact shape specified by the CAD file, with a least amount of waste possible. After the foam is cut and tagged with the manuf. number, it rolls down the line to be reinforced with a steel channel, and then vacuum-sealed. Wrapped in one or two layers of 6-mil vinyl sheeting, the ends are double heat welded, and then the air is sucked out, resulting in a super snug plastic barrier around the foam core, which prevents tears or rips, and locks out moisture.

htw-vinyl-room-Next, the CAD file is sent to the Vinyl Room. Technicians choose the correct color vinyl, and lay the bolt on the feeding machine. As it rolls out across the table, the vinyl is inspected for any imperfections before the automated cutting machine carves a quick and correct cut, in just the exact size. The vinyl is tagged with the same manufacturing number as the foam, and the vinyl heads to the Sewing Room.

htw-sewing-room-2

 

In the Sewing Room, our seam team takes pride in the quality of their stitches, between top and side panels, skirts, handles, zipper and scrim. With over 25 seamers in this department, it’s one of the largest (and noisiest). Besides sewing the ‘bag‘ for the foam cores, there are 27 different reinforcement points that are stitched up tight by the seam team. With the integration of the original CAD file prompting the sewing machines and seamers, we have the most state of the art sewing room in the business.

 

htc-ca-cover-inspectionsOnto the Assembly Room! In here, we ‘marry’ the vacuum-sealed foam cores with the vinyl bag and zip up the reinforced edge. Now, two quality control inspectors view every spa cover from all angles, making 24 different quality checks on every cover. After the cover is certified as ready to ship, it makes a short trip via rolling cart to the packing and shipping area.

 

SHIPPING

semi_pull_into_warehouse_anim_150_wht_14384In the Shipping Room our team packs your cover in a heavy gauge plastic, and then slides the cover into a right sized box, choosing one of 30 different box sizes we stock. Once it’s boxed up, it’s ready to go, and is immediately weighed and labeled for shipment, and rolled down the gangway for one of our 3 daily pick-ups.

 

~ The manufacturing process for spa covers seems complicated, but we have it down to a science of efficiency. But that’s not our only secret – people love working here. We try hard to create a low-pressure manufacturing environment. We don’t bonus our teams on increasing production, we bonus them on reducing mistakes, material waste and accidents.

Here’s a video of our hot tub cover factory, if you want to really see how the best hot tub covers are made!

 

 

- Jack

 

Outdoor Spa Covers – Indoor Spa Covers

June 16th, 2014 by

indoor-spa-covers-inground-spa-coversWelcome back class, we have another distinction to make in the use of spa and hot tub lexicon. My last post detailed the differences between a spa, a hot tub and a Jacuzzi, and this time around we look at the distinct differences in design and construction for indoor spa covers, and inground spa covers.

The first thing you have to know is that an ASTM safety standard is the same for indoor or outdoor spa covers. There are a half-dozen ways to make a cheap spa cover, but if you want to sell ASTM spa covers, you have to follow the standard. You can’t make an indoor spa cover less strong, or make it without safety straps to buckle it down.

We could make an “indoor spa cover‘ with lower weight and density of foam, or a thinner grade of vinyl, but we make all of our covers to meet the ASTM standard, and provide the best durability.

But there are a few distinct differences between an indoor and outdoor spa or hot tub covers.

SKIRT LENGTH

The skirt is the flap of material that hangs down from the edge of the spa cover. Most indoor spas will still have a lip, if an acrylic tub was placed in the floor. Order a skirt length based on the measurement from the spa lip to the floor. Other spas may have the floor cantilevered over the edge of the spa, in which case a skirt length of 0.0″ can be ordered.

FOAM PANELS

In a true indoor hot tub or spa, (not a screened porch), but if you have a climate controlled room, and excellent insulation around the shell of the hot tub, you could buy a spa cover that has thinner foam panel inserts, of a lighter weight. Because your spa cover won’t have to contend with sub zero temperatures, an easier to manipulate, lighter weight spa top can be used. This can save up to $250 on your spa cover cost.

The taper of the foam panels is really not necessary for rain run-off on an indoor spa, so a flat cover could be used on an indoor spa. However, all of our foam panels are cut with a taper, thicker in the middle, thinner on the edge – to provide extra strength where it’s needed most, along the center fold of the cover.

SAFETY STRAPS

The safety straps that are used to buckle the spa cover to the spa cabinet are very important, to keep the cover in place during high winds, and to help keep children out of the spa without an adult around. For indoor spa covers, keeping them from being pushed or lifted, they should be strapped in place with the safety straps. Drill a small 1/4″ hole in the deck, and use an anchor to hold the screw for the strap clip. Spas at ground level present a particular safety challenge, especially if the hot tub room or area is not locked and monitored at all times.

INDOOR SPA COVER LIFTERS

Another distinction is that many spa cover lifters cannot be used for a spa cover that is laying on ground level. And bending over to fold, lift and carry an indoor spa cover is a real drag. Inground spa covers can use the Cover Valet to secure the fulcrum plates to a wood or concrete deck, but read the instructions first!

So, bottom line is ~ we don’t sell an indoor spa cover, or an inground spa cover, but you can order a cover without a skirt around the edge, and you could go thinner if you prefer. I would also recommend a floating foam spa blanket for indoor spas, to reduce evaporation indoor spaces.

 

XOXO;

Gina Galvin
Hot Tub Works

 

Automatic Spa Cover Lifts

June 12th, 2014 by

hydrocover_anim2We have blah-ged many times about spa cover lifters, how to select the best one for your spa, or how to install or repair.

Now for something completely different!  Have you seen AUTOMATIC spa cover lifts? Motorized spa cover lifters that do all the work for you! Especially needed for large and bulky spa covers, or 3 and 4-panel covers for swim spas.

Another great thing about some of these cover lifters is that the key operated system may provide a great deal of security for the spa, and prevent unauthorized use. Some are even tough enough to keep bears out of your spa!

 

Auto Spa Cover Automated Spa Cover Lift System

Fits with nearly any size spa cover, lifting even this 3-panel swim spa cover off the spa in 30-40 seconds. Use the waterproof remote control to open and close the Auto Spa Cover.

 

The Scorpion Automated Hot Tub Cover Lifter

This Canadian spa cover and lifter is a sleek, modern system that replaces a vinyl covered spa top. Very heavy duty construction and microprocessor controlled motors. Scorpion

 

NerokLift Automatic Spa Cover Lift

Colorado made remote controlled spa cover lifter is fast, and even handles a snow load with no problem. Sensors stop the motors if snow load is too great. Neroklift

 

The Covana automated hot tub cover lift

The Covana is part cover, part cabana. Heavy duty roof and frame comes in a variety of colors to match your home. Privacy shades and very heavy duty, nearly impenetrable. They also make a flat version for swim spas, new this year. Covana

 

Derolo Spa Cover

I told you this was something completely different! The UK design is similar to a pool auto cover. Rolls up the heavy duty cover in a low profile housing on one side, in under 20 seconds! Derolo

 

Spa Cover Power Lifters are Fun

I’m not sure what make and model of spa cover lifter this is – but this guy sure is having a good time opening and closing this key operated, solar powered automatic hot tub lifter! Great feature that it doesn’t bend the spa cover as it’s removed.

 

How much you say? Well, we don’t sell any automatic cover lifters currently, so I can’t say for sure, but I would guess that these are in the range of $1500-$5000.

I hope you enjoyed this video-blog on automatic hot tub cover lifts. They are fun to watch, aren’t they?

 

- Jack

 

Hot Tub Covers – Measuring, Ordering, Dancing

May 22nd, 2014 by

spa-covers-newBack in the old days, ordering a new hot tub cover was such a hassle. I am old enough to remember when you had to call someone from the spa store to come out and measure, and then a few weeks later you’d get a price quote in the mail. Ah, the good ole’ days.

The internet sure has changed everything. Our spa covers and hot tub covers ordering pages were just ‘optimized’, to make them more user friendly and faster to complete. It’s now just a 3 step process to order – actually, it’s more like a 2-step process, if you skip over the last step of adding spa cover accessories to your order.

Measuring a Spa Cover

It depends on the shape of your spa cover,  as to how much measuring is needed. If you know the make and model of your spa or hot tub, we provide you the measurements, and you can just double check them (please double check them).

radius-measureFor round tubs, we just need a diameter. For square spa covers, we need a length and width. If you have curved corners, we’ll need to know the radius of the curve. This is easily figured by measuring from the start of the curve to the intersection of the other side of the curve. Basically, for all spa covers that aren’t round, we’d like a measurement of each side, and any corner radius that is not a 90° corner.

You can use a simple tape measure to measure a spa cover, the flexible or rigid type. Just be sure to double check your measurements before entering them into the website. Measure your old spa cover if that was a good fit, and you still have it, otherwise, measure to the outside edge of the hot tub, or to the outer lip of your spa.

Special Spa Covers: Give us a call if your spa cover is:

  1. A curvy, freeform shape
  2. Is over 96″ on any one side
  3. Has more than two panels
  4. Has special cut-outs or flaps

We’re here from 7am-7pm, M-F, and 7-4 on Saturday. 800-770-0292. If you’re a little shy on the phone, you can do it all through email, send us a note!

Ordering a Spa Cover

next-Step One: After you’ve selected your spa shape or selected your spa make and model from the drop down list, Click Next, you’re already done with step one!

Step Two: In the first section, you’ll start by entering the dimensions (if you selected a spa shape), or confirm the dimensions (if you selected a make/model). Then confirm the length of the skirt (the flap that overhangs the side of the cover), and the length of the safety straps.

In the next section, you can choose a color for our 30 oz. marine grade vinyl. With 14 colors to choose from, you’re sure to find one to match the tub, the house or the patio furniture. If your spa gets a lot of rain and tree litter, a darker color will show stains less.

In the final section, you select your insulation weight and thickness. 6 variations available, with options like double wrapped foam core,  a continuous heat seal and heavy duty windstraps available.

  1. Economy Spa Cover: 1.0 lb foam, 4″-2″ taper, R-Value 12. 1 year warranty.
  2. Standard Spa Cover: 1.5 lb foam, 4″-2″ taper, R-Value 13. 3 year warranty.
  3. Deluxe Spa Cover: 2.0 lb foam, 4″-2″ taper, R-Value 15. 5 year warranty.
  4. Energy Saver Cover: 1.5 lb foam, 5″-3″ taper, R-Value 20. 5 year warranty.
  5. Ultra Spa Cover: 1.5 lb foam, 6″-4″ taper, R-Value 24. 5 year warranty.
  6. The Works Spa Cover: 2.0 lb foam, 6″-4″ taper, R-Value 30. 5 year warranty.

next-When you’re done with the selections on page two, you’re over halfway done! Hit Next to Advance to step three ~

Step Three: The third step in ordering a spa cover has some offers for bundling a spa cover lift, and other accessories that you may find useful like a floating spa blanket or spa cover care kit. If you want any of these items,next- click the Add to Cart buttons, or just hit Next again, and you’ll be transported to our shopping cart to review the spa cover order, in glorious detail with over 30 line items.

Dancingdancing for a new spa cover!

The reason for “dancing” in the title?

I just ordered a new hot tub cover about 2 months ago. When we clicked the final submit button on our new spa cover order, I leapt up into my husband’s arms and we did a quick happy dance!

It’s not like it used to be – it’s amazing, to be able to order a new hot tub cover in 10 minutes!

Isn’t technology wonderful?!?
Carolyn Mosby
Hot Tub Works

 

Choosing the Best Hot Tub Cover Lift

April 21st, 2014 by

spa-cover-lifts

Hot tub cover lifts are the best aftermarket item you can buy for your spa or hot tub. When I originally bought my Baja spa, my husband and I thought we didn’t need a lift, and saved a little money on the overall cost.

We quickly discovered how important a cover lifter is; it’s pretty much impossible for one person to remove a spa cover by themselves. If we didn’t get injured, our spa cover probably would get damaged.

But, how to choose the best hot tub cover lift for your particular spa? After all, there are a lot of differences between the 10 hot tub cover lifts that we sell. Here’s a guide to help you compare spa cover lifts, narrow down the choices, and find the hot tub cover lift that’s best for you.

Shape of Your Hot Tub

Some of our hot tub covers are meant to fit round tub shapes, and others won’t work on round at all. In our spa cover lift comparison chart, below, you can see that we have about 4 hot tub cover lifts that fit round and square spas, and another 6 cover lifts that will fit onto square spas, or straight sided spas.

Size of Your Hot Tub

This is not usually a concern, unless you have a very large tub, like a swim spa. Most of our hot tub cover lifts will work on a spa up to 8′ across, and a few cover lifts will fit spas up to 10′ across. If your spa is larger than that, you probably have a 4-panel or larger cover, in which case, you may use two cover lifters, one on each end of the spa.

Clearance Required

This one is super important – some hot tub cover lifts require very little clearance, or space beside the spa to flip and store the cover off of the spa. But other cover lifts can require as much as 4 feet of space, because they hold the cover parallel to the floor. Some cover lifts also require side clearance, for the arms to swing on either side of the spa.

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Assisted Cover Lifts

All of the covers use a fulcrum principle, or lever, to assist in the opening and closing of the spa cover, but those with gas shocks give an extra assist when opening the spa cover, and then allows the spa cover to close more gently. Gas shock assistance is especially helpful when a spa cover begins to take on some moisture and the weight increases.

Cover Lift Costs

Not a huge difference in prices, but spa cover lifts currently range in price from $100-$225. The cheaper hot tub cover lifts are still very durable, but have a much simpler design, and may have fewer materials. Since they are all fairly close in price, may I suggest that you focus on features and what will seem to work best on your spa.

Warranty

The warranty for hot tub cover lifts are either 1yr or 5 yr, but unlike our spa cover warranties, lift warranties are pretty tight – you know, “Acts of God, Vandalism, Neglect, Abuse, Modification are not covered by this warranty…”. But, from my experience here in our returns/warranty department, warranty issues are rare anyway for spa cover lifters.

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Cover Lift Attachment Method

Most people cringe at the idea of drilling large bolts into the side of their new spa cabinet. About half of our spa cover lifts require drilling into the cabinet, to mount the mechanism in place. The other models slide under the spa, with a large plate to keep it in position – and some cover lifts have the option of installing into the cabinet, or under the spa.

Cover Storage Position

Some hot tub cover lifts place the cover down against the side of the spa, some stick up just a foot or so, and other spa cover models hold the spa cover in a full, upright position. The upright spa cover can be good for privacy and as a wind block – unless you are in an area of very high winds! Most of the above-spa stored covers warn against using the cover in winds over 10 mph.

If you have specific questions about your spa cover lifts  – please give us a call. We have experts with all the information at their fingertips, to answer any question or concern you may have and help you select the best hot tub cover lift – for you!

 

Carolyn Mosby
Hot Tub Works

 

Increasing the Energy Efficiency of your Hot Tub or Spa

April 10th, 2014 by

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Hot tubs and spas are more energy efficient than ever, and manufacturers have made great gains in efficiency in the last ten years. New insulation materials and better methods of applying it, and energy star certified pumps, blowers and heaters are leading the charge.

How energy efficient is your spa or hot tub? A spa uses electricity to power the pumps, blower, heater and lights. A well insulated spa, with a good spa cover should be able to operate for about $20 per month in electricity. If you spend more than that – read-on for tips on greater hot tub energy efficiency.

Spa Insulation

The price of a spa, in part, depends on how well it is insulated. Top of the line models have “Full Foam” insulation, injected between the spa shell and cabinet. When the quality and density of the foam is very high, that temperature loss out the sides and bottom is very low. A cheaper method of spa insulation is to simply spray the underside of the spa shell with half an inch spray foam. Lining the cabinet interior walls with foil covered fiberglass insulation or a rigid insulation panel is another way to reduce spa insulation cost, and spa efficiency.

To improve your spa insulation, you can buy DIY spray foam kits, or use rigid insulation panels to line the inside of the cabinet. You can also use fiberglass insulation bats, laid around the spa shell or up against the cabinet.

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How’s your spa cover doing? What’s on top of your spa makes a big difference in the energy consumption of a spa. It’s unfortunate that most spa manufacturers include a flimsy spa cover with their new spas. It’s common that these last only a few years, and that’s good, because the R-value of such spa covers is very low. A waterlogged spa cover is even worse. If you can feel steam or heat coming out of gaps in your spa cover, imagine it as dollar bills with wings.

A new spa cover is a sure way to dramatically effect your energy usage. The thicker the foam, the more heat trapping ability a spa cover has, so get a good one! Another way to reduce heat loss from the top is to use a floating spa blanket. It floats on the water, reducing the workload of your spa cover, while also protecting your spa cover from excess moisture.

Spa Heater

Most spa heaters are electrical immersion elements. These heat up, like a coiled electric cooktop burner, and transfer the heat to the water. Most spa heaters are as energy efficient as they can be – it’s up to you to use your spa heater wisely. Do you really need to have it cooking at 105° if you only use it on weekends? Or when airing out the spa cover, or after shocking the spa – might you turn down the heater?

Keeping your spa at 95 degrees, and then heating up to 105 just before getting in makes sense, unless you’re like me, and use the spa nearly every night. I turn the spa heater way down to 75 during vacations or short trips away from home. This is not only to save electricity, but to discourage anyone from using the spa while I’m away.

Spa Pump

Some spas have one two-speed pump, and some spas have two pumps, a low speed pump for circulation, and a high speed pump for jet action. Modern variable speed pumps are popular on pools, but I’ve not seen them used on spas. When your spa pump eventually fails, look at energy efficient spa pumps as a replacement. These operate with reduced amperage draw and larger capacitors to be up to 50% more efficient than standard pump motors. spa-timers-can-save-money

Spa pumps may typically run on low speed for 18 hours per day and high speed for 4 hours. You can however, make adjustments to the timer, to operate less on high speed, or have a few hours daily where it doesn’t run at all. If you experiment closely with pump run time, you can determine the minimum requirement, just before the water starts looking a little hazy. Increase run time above this threshold, and you optimize the energy usage of your spa pump.

Spa Blower

The spa blower injects bubbles into the spa jets, for real hydro-therapy. It makes the water force feel stronger, but at the same time, is gentler than water alone. Using your spa blower tends to cool off the spa water somewhat, requiring your spa heater to work a little bit harder.

When your spa blower eventually fails, you can look to an energy efficient spa blower, or downsize to a smaller blower, or just go without one! To me, a nice hot soak, without all the turbulence, is more relaxing than using the air blower. You can always open up the passive air intakes, to add air without operating a blower motor.

 

In summary, to increase the energy efficiency of your spa or hot tub:

  • Buy energy efficient pump and blower motors; look for the Energy Star logo.
  • Use a quality built spa cover, and a floating foam blanket.
  • Add extra insulation around the spa shell or cabinet.
  • Experiment with your pump run time; and operate it less.
  • Turn down the heat! 10 degrees can save 20%!

 

Happy Hot Tubbin’

Daniel Lara
Hot Tub Works