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Custom and Commercial Spa Covers

At HotTubWorks, we pride ourselves in making the best replacement covers available. While about 98% of the thousands of covers we ship every year fall into standard production definitions, there are exceptional spa covers out there that are non-standard in some way. These custom covers fit into one or more of the following categories:

  • Are Over-sized (over 96 in. in any direction and/or made with more than two panels)
  • Have an Unusual Shape or contour (e.g., Kidney shaped, etc.)
  • Have special cut-outs for speakers, waterfalls, control panels or handles
  • Must ship to Alaska, Hawaii or an offshore island within the 50 United States (sorry, we can't ship to U.S. Territories or Foreign Countries)

Spa Covers with Quality and Value

Hot Tub Works makes the best quality custom spa covers you can buy, and no matter the size or shape of your spa, we can make a custom cover that fits your spa perfectly and will last a long time. All of our covers are sloped for easy drainage and snow removal and notice the extra steel reinforcements that are standard in all our oversized covers.

There are many levels of quality and pricing with custom spa covers, commercial spa covers, and swim spa covers, and there is a noted the differences between our products and others you may be considering. Hot Tub Works, as a company that is used to shipping better than 1000 covers a month, we need to be sure our product is the best available today - and it is.

What Makes Our Oversized Covers Better?

Any spa and hot tub dimension which exceeds 96 inches is considered oversized, and you have come to the one company that makes the most reliable and best engineered oversized spa cover built today. The oversized covers we manufacture are designed as four panel covers (rather than the outdated three panel configuration) that separate in the middle so they can be moved and stored easily. The overall taper is 4 inches with the center point thickness at 6 inches and the outer edge measurement at 2 inches. This gives the cover a full 4 inch slope which is imperative in climates where covers need good rain drainage and / or snow melt capabilities. This design is supported by a framework composed of 6 galvanized steel braces on each side of both hinges and both sides of the center seam.

Our approach here has been to develop a cover for large spas that will stand the test of time, present an ease of use and storage, and carry the best and longest warranty available. We have found in recent years that the "standard" or typical three-piece cover being produced is usually flat and about 3 – 4 inches thick. This kind of construction is usually in the 6 - 8 hundred dollar range and yet has a shorter than average life span. That is primarily due to the flat construction and inability of the cover to handle moisture run off. Most of these covers tend to begin sagging as soon as water pools on it or animals rest or stand on them.

We Measure and Check Our Custom Covers to be Precise

We provide a CAD File for every Swim Spa Cover, Commercial Spa Cover and Custom Spa Cover before putting your cover into production. The illustration above and the examples below show how our four panel covers and Swim Spa Covers are designed.

If your cover is a standard size (96 inches or less), you can order a quality hot tub cover in three easy steps for nearly any brand of spa sold. If you have an "exceptional" spa cover, please contact us, and our custom cover specialists will be happy to make your new cover at a down-to-earth price.

You will not find a better value for your investment when it comes to our quality, warranty and customer service backup. Should you choose Hot Tub Works, we will work extensively to be sure the cover we manufacture meets all the size and material specifications as indicated by the information and CAD approvals you will provide prior to construction.

Please call us toll free at 1.800.770.0292 ext. 6391

or write to: Nick@HotTubWorks.com